BABU

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Profile & Portfolio

NDT or Inspection Qualification:

AWS Certified Welding Inspector , ASNT Level II

 

BABU. K.B

IND – Mobile : 00919591076284

UAE-Mobile : 971507360735

[email protected]

 

 

PROFILE

 

·               10+ Years of work experience in Project , Production and QA/QC inspection activities in various construction projects related to Steel Structural fabrication, Machine Shop, Sheet Metal fabrication, Process piping.

·               Analytical qualities, organizational skills, ability to work as an integral member of a cohesive team.

·               Ability to adapt the changing environment, mastering new concepts and methodologies.

 

PROFESSIONAL QUALIFICATION

 

·               Bachelor of Engineering (Mechanical)

Visveswaraiah Technological University, India.          (2000 – 2004)

·               Pre – Degree

University of Karnataka, India                                    (1998 – 2000)

 

CERTIFICATIONS

 

·               CWI Certificate from AWS

·               NDT Certification – ASNT Level ll  in MT / PT / RT / UT

 

SPECIALTIES / COMMODITIES

·               Columns & Offshore Jacket Piles – Offshore Platforms

·               Modular Skids – Piping fabrication

·               Testing Witness – Painting Inspection

·               Welder & Procedure Qualifications

·               Preparation of Piping Test Packs –  WPS,PQR,WQT

·               Preparation of Project specification, ITP etc.

 

COMPUTER KNOWLEDGE

·               Other Packages              :           AUTOCAD 2006/08, Microsoft Office XP / 2000

 

PERSONAL DETAILS

Name                                                              : Babu K.B

Date of Birth                                                   : 15 August 1981

Nationality                                                      : Indian

Driving License                                                : India, UAE

Linguistic Fluency                                            : English, Hindi, Malayalam, Tamil, Kannada

 

 

 

 

CAREER SUMMARY

 

·      Working within the Health, Safety& Environment.

·      Carried out joint Inspection with TPI, Main Contractor and Client.

·      Preparation of quality Control Documents as per codes, standards, project specifications such as ITP, WPS, Dimensional Control procedure, Surface Preparation & Coating procedure, Material traceability control procedure, Project Quality Plan, Welding Consumables Control Procedure etc.

·      Inspect product/material in accordance with Customer, Client and Industry and vendor documentation.

·      Coordinating with Production, Project and Technical Departments for inspection activity as per project specification.

·      Familiar with Standards and Codes, ASME SEC IX, AWS D1.1. BS Standards.

·      Having sound knowledge & experience on welding processes in SMAW, SAW, GTAW, GMAW and FCAW.

·      Preparation of WPS / PQR & Welder’s Certificate as per codes, standards and project specifications.

·      Monitoring the welder’s performance through repairs & controlling.

·      Identifying the root causes of the welding related problems and taking the corrective and preventive actions.

·      Coordinating with NDT Technicians and review of all NDE reports.

·      Implementation of Quality Control Procedure, Inspection Test Plan requirements for piping, NDT, PWHT and Hydro test. Preparing Inspection Test Plan and method statement.

 

Professional Work Experience
2018 Sept.  To Till Date            : Amaya Steel Construction, Dubai. UAE

Job Title / Responsibilities      : Sr. QC Engineer & Project Engineer
Plan, organize and supervise for execution of construction activities of the projects according to the schedules.
Monitor, update and coordinate project site performance against detailed schedules
Preparation of (B.O.Q) & (B.O.M) as per drawing. Maintain material issuance requisition and material inspection reports
Maintain Daily, Weekly and monthly Progress Reports. Familiar for Quality Inspection Plan
Documentation and office management. Coordination with client for related project matters
 

 

 

 

 

Responsible for the verification of Invoices of Contractors as per scope of work
Handling over all material regarding to the project, and maintain Progress Report on daily basis.
Knowledge of PEB structural erection & detailing of general assembly (erection) drawings, shop drawings & bill of materials (BOM) for built-up or hot-rolled pre-
engineered steel buildings & structural steel buildings like flat roof, transition, high rise, skewed, multi-gable, lean-to, valley, curved, aircraft hangers clear span, multi gable span, mono slope, roof system, truss, oval shape, bridges, car parks &cut out buildings, etc.

Planning, monitoring the project, dealing with client for specifications, drawings etc, understand the contract, scope, billing.
Preparation of Fabrication, Erection schedule to meet the target with in planned time frame, Manpower handling and stage inspection of structures at site, certifying the sub-contractors bills and coordinating for preparing the client bill.
Coordinate the site activities and communicate with sub-contractors, project management, procurement and purchasing.
Familiar with welding process, NDT & Material. Familiar with WPS, PQR & Welder qualification.
Fabrication of heavy steel structure, piping, studying drawing, plans and parameters. Follow up in surface preparation of raw material, sand blasting & painting. Coordinating with QMD personal for inspection and testing, scheduling, coordinating with vendor on continuous quality improvement of fabrication work, creation and updating of production formats.
 

Professional Work Experience
2017 May to 2017 Sept.           : Al Shafar Steel Engineering, Dubai. UAE

Job Title / Responsibilities      : Sr. Quality Control Engineer
·      Preparation of quality Control Documents as per codes, standards, project specifications such as ITP, WPS, Dimensional Control procedure, Surface Preparation & Coating procedure, Material traceability control procedure, Project Quality Plan, Welding Consumables Control Procedure etc.

·      Coordinating with Production, Project and Technical Departments for inspection activity as per project specification.

·      Checking the status of construction approved latest revised drawings.  Review of project specification / method statements/ inspection & test plans, in accordance with project requirements.

·      Preparation and submission of daily flash and weekly report to reporting manager for the inspection activities carried out each day and results found, including areas of concern and NCRs. Attending the project meeting

 

 

 

 

 

Professional Work Experience
2005 May to 2016 Aug.          : Al Reyami Steel Construction, Dubai. UAE

Job Title / Responsibilities    : Sr. Quality Control Engineer (From 2012 to 2016 Aug)
Checking the status of construction approved latest revised drawings.  Review of project specification / method statements/ inspection & test plans, in accordance with project requirements.
Preparation and submission of daily flash and weekly report to reporting manager for the inspection activities carried out each day and results found, including areas of concern and NCRs. Attending the project meeting.
Monitoring the procedure qualification records and the qualifications of welders, operators and witnessing welding procedure qualifications. Witnessing of NDT, stud welding and bend tests etc.
Ensuring that all the welding related records such as weld maps, welding procedure, welder qualification documents and calibration records of welding related equipment’s etc. are maintained as per codes and project requirements.
Monitoring the NDT activities and weld visual activities. Preparing request for inspection to the client and third party.
Preparing and review of Documentation after completion of the job and hand over to QA/QC coordinator for submission to client
Job Title / Responsibilities     : QC Welding Inspector (From 2009 to 2012)

 

 

·           Performing the QC activities of Structural fabrication and erection works. As per company Manual, client specification, codes and standers with safe work practice.

·           Monitoring and recording the welding parameters such as voltage, current and welding speed during Welding Procedure and Welder qualification. Ensuring the maintenance for pre-heat and inter-pass temperature during welding qualifications and also during production welding. Monitoring the consumable storage and issuance. Inspect of Welding machine calibration, hot box calibration.

·           NDT Co-ordination, Welding Inspection and Qualification of welders as per WPS.

·           Interpretation of radiographic films as per constructive code requirements. 100% visual and dimensional check, review of material test certificate and inspection report. Preparation of inspection report.

 

Job Title / Responsibilities     : QC Inspector (From 2005 to 2009)

 

Review of Inspection test plan prior to start of project. Raw Material Inspection and ensuring traceability as per project requirements.
Co-ordinate day to day activities and combined line check with QC inspector for welding consumables, equipment monitoring and review of coating manufacturer’s certificate and products.
Coordinating a quality control team as per project requirements.
On field, conducting the welding and coating inspection and surveillance, to ensure all welding processes are adhering to the approved WPS and all welding personnel on a project are qualified as per that project’s requirements.
Co-ordination, witnessing and reviewing of NDT, PWHT and other testing activities with the relevant approved personnel.
Carrying out the final visual inspection & reviewing of NDT test reports.
Inspection of material surface preparation as per coating specification and Ensuring pot life, sweat-in time and blasting time before paint application are as per specifications.
Ensuring persons involved in production/quality activities are qualified/certified/approved by client.
Monitoring QC inspectors involved in line checking, regarding completion of weld summary sheets, NDT requirement, mark-up drawings, and as-built drawings as per project requirement.
Ensuring instruments used in production/quality control are approved and in calibrated state and maintaining calibration register.
Providing information to production personnel about project procedures and acceptability criteria.
 

Professional Work Experience
June 2004 to January 2005:             Baba Mechanical Industry, Mysore, INDIA

Job Title / Responsibilities:               Trainee Engineer

 

 

Worked as a Trainee Engineer in Baba Mechanical Industries, Mysore. Mfrs: Fuel injection pipes, Hydraulic tubes, Junction blocks, Diesel line tubes, Fans, Turned pressed, Engine components, L&T pipe bending and convex rear view mirrors.

 

Worked as a trainee production engineer in this industry and carried out the machine drawing, pipe drawing in the Auto CAD, Analyzing the shop drawing and done the pipe bending in the CNC hydraulic pipe bending machine.