KUMAR ******* *******

  • Deputy Manager QA QC/ Inspection
  • any ware
  • Updated 11 months ago
NDT or Inspection Qualification:

CSWIP 3.1, ASNT Level ii, and QMS.

 

KUMAR.G

QA / QC Deputy Manager

Mobile ph: +91- 9791764019

Date of Birth: 20.05.1982

e-mail: [email protected]

 

Summary:

An engineering professional with +9 years of relevant experience as QA/QC Deputy Manager/in-charge/ Inspector/RT Film Interpretations in oil and gas Pipeline, castings, and pressure parts manufacturing. Having good knowledge of various Piping specification, Pipeline, ISO Drawings, WPS, Inspection of materials, Welding, NDT methods, DT, PWHT, Lead auditing & QA/QC Documentation. Reasonable experience in site works, dedicated, sincere, and a good team player.

Work Experience:

i)    CORRTECH INTERNATIONAL PVT LTD.

POSITION: DEPUTY MANAGER (QA/QC)

Duration: 17 Sep 2020 Till Date.

Client : HPCL

Project: VDPL (Schedule – 04)

Roles & Responsibility.

v  Inspection, Supervision, and Leading of UT, MT &RT activities/personnel’s.

v  Planning the inspection activities as per project scope and site condition to avoid waiting & wastage of resources.

v  To carry out the documentation part for all the inspections with the results and remarks.

v  Final Inspection and releasing Spools for Painting of Pre-fabricated Piping Systems.

v  Witness progressive internal cleaning/air blowing inspection during installation of pipe spools

v  Preparing the Punch items for each pressure test packages related to piping.

v  Reviewing the test package for the documentation correctness and preparation of quality documents for hydro test package, approving & releasing for Hydro Test

v  Coordinate activities NDT and lowering backfilling etc..,

v  Conduct Frequent Audits on Material storage, Preservation, Construction, Inspection equipment, etc.

v  Conducting internal audits and closeout audits with corrective action.

v  Conducting management review meetings for evaluating the customer complaints, Quality Objectives, etc.

v  Review and analyze of second party & Third-party audit reports & NCR’s, ensure corrective & Preventive actions.

 

ii)  JCS OGCC KAZSTORY SERVICE (Pipeline Division).

Position: QA/QC In charge.

Duration: Dec 2018 to Sep 2020

Client: Gas Authority of India Ltd (GAIL)

Project: VAPL (Vijaipur to Auraiya Pipe Line) Guna, Madhya Pradesh, India.

 

Roles & Responsibility

(a)  Automatic welding GMAW (CRC Evans 650)

v  To follow project standards like API 1104, ASME B 31.8 & Client specifications.

v  Pipe speciation such as API 5L X 70 PSL Group C (Dia.36”, wt16,19 & 23.8mm).

v  Inspection of the pipe facing, complete welding: root, hot, filler, and capping passes.

v  Visual inspection of weldments, AUT follow up & control of weld defects repairing.

v  Monitoring welding operator’s performance and welding repair rate analysis.

v  Making and signing the visual inspection reports of weldments.

 

(b)  Semiautomatic welding for pipeline (mainline) GMAW & FCAW

v  Inspection for pipes, V- Bevel, fit up to capping visual inspection for the full weld.

v  Implementation of WPS.

v  NDT follows up RT, manual UT, and PT.

v  To implement appropriate WQT, EQT, and PQR.

(c)  Pipeline Tie – in joints (MMAW)

v  Reading pipeline drawing, pipeline construction w r t road & river crossing, etc;

v  Welding of different wall thickness pipes as per ASME B 31.4.

v  To use and follow as Tie-in WPS.

v  Insure with transaction reduced joint internal ID grinding and bevel check.

v  Pipe ends checking for laminations with manual UT and PT.

v  New bevel checking (100%) visual and manual UT & PT.

v  To transfer pipe details & cutting pipe ends.

v  Completed weldments inspection and NDT follow-up.

v  Joint coating, lowering of pipeline & backfilling.

v  Preparing and issuing Inspection and QC reports.

 

iii)           M/s Harihar alloys Pvt Ltd, Trichy, Tamilnadu, India.

Position: QC Inspector

Duration: April – 2018 to Nov. 2018.

QA-QC Inspection of sand castings of carbon steel and stainless steel.

NDT, DT, and heat treatment of castings.

Familiar with standards like ISO 9001,19001 &18001.

Material Testing-witness

Final Inspection before dispatch

External/Third party inspector

QA/QC document verification.

 

iv)          ASCENT NDT Services, Trichy, Tamil Nadu, India

Position: NDT Coordinator & Welding Inspector.

Duration: Dec 2017 to Mar 2018

a.    Project: M/s Sterlite Tuticorin, India. Shutdown and maintenance NDT works.

(Furnace Pipe lines 4” & 6” NDT as per ASTM codes & procedure).

 

b.    Project: Subcontracting NDT works to BHEL Trichy, Tamil Nadu, India.

(Boiler Headers, Panels, Tubes, and Structural fabrication)

 

Iv)   MPL Engineering Works, Salem, Tamilnadu, India

Position; Welding & NDT inspector

Duration: Sep 2016 – Dec 2017.

 

Duties performed: Quality control activities in structural and pressure parts,

Welding Supervision, Welding – stage-wise visual inspection, To witness VT, MT, PT & RT. QC documentation, NDT coordination & report preparation, Heat treatment coordination, Hardness measurement, Coordination with TPI, etc.

 

v)     Parasuram Engineering & Piping works II, Pudukoattai, Dt., TN, India.

Job Title: QC cum Production Engineer

Duration: May 2010 – 2011 – 2013 to 2015

Projects: BHEL, THERMO DYNE, THERMAL POWER PLANTS.

Boiler panels, Steam line header, Cooling tower coils, and Exhaust fan ducts, etc.,

 

Duties performed:

v MTC Verification, inspection & testing of various materials like structural steel, plates, pipes.

v  Review of filler materials certificates

v  Structural fabrication inspection of skids & other steel structures as per construction codes & relevant standards.

v  Preparing inspection & test plans as per code & client requirement.

v Conducting Welder qualification as per WPS & witnessing mechanical tests.

v Maintaining welder’s continuity record.

v Conducting stage-wise inspections as per the inspection & test plan.

v Visual Inspection during fit-up, welding, and final Inspection.

v Witnessing hydro test.

v  Review of radiography films.

v NDT reports and their final acceptance.

v Review & signing the final testing & inspection documents.

v Final Documentation Work.

v  Final project certification and manufacturing data books as per the client specifications.

vi)    Sairam Boilers & Engineering Pvt. Ltd, Chennai, India.

Job title: Site Engineer (Boiler erection & services).

Duration: May 2005-June 2006.

Projects: Perumal Colour Company, K.G Textiles, Allan Textiles.

Duties performed:

v  To coordinate & arrange materials, equipment, and manpower for site erection work.

v  Airline water line and steam lines inlet and outlet connected by welding.

v  Materials used airline (SS), steam line (seamless) water line (SS, MS &GI)

v  Boiler assembly drawing studying for erection process.

v  Ducts & hoppers fabrication.

v  Monitoring all the processes properly and communicating to management.

v  Technical discussions with suppliers & contractors.

 

Academic Qualifications:
v  M.E Design Engineering, Anna University, India 2011-2013.

v  B.E Mechanical Engineering, Anna University, India. 2007-2010.

v  Diploma in Welding Engineering & Technology – 2015-2016.

v  Diploma in Mechanical Engineering – 2002-2005.

Certification & Training:

v  CSWIP 3.1 Welding Inspector (Cert No: 113709) TWI United Kingdom.

Validity up to Dec–2021

v NDT Level II UT, RT, PT, MT validity up to Feb – 2022.

v  ISO 9001:2015 Lead Auditing DNV GL.

Academic projects:

 

v  M.E Degree: Design and Fatigue Analysis of TATA  ACE Vehicle Chasses.

 

v  B.E Degree: Modification of hydraulic flow divider of entry walking beam conveyor at strip grinding line in Salem Steel Plant, Salem, TN, India.

 

v  D.M.E Diploma: Design and fabrication of auto dipper, used in heavy and light-duty vehicles.

In-plant training:

v  Company: Southern Iron and Steel Company Ltd. Salem, T N, India.

 

Driving License: Holding a Tamil Nadu / India valid driving license.

 

Passport details:

v  Passport Number           : P 1625131

v  Valid  up to                      :06/10/2026

v  Issued at                          : Coimbatore, TN, India.

 

 

 

PLACE: Tamil Nadu.

 

DATE:                                                                                                                       (Kumar G)