Maximum focal depth

An array focuses by delaying the outer elements so that all contributions arrive in phase at one point. That only works where the aperture is still large compared with the spreading of the beam, which is inside the near field. Beyond N the delays required become vanishingly small and the focal law degenerates into plain steering: the beam is unchanged.

The hard limit is therefore F < N. In practice a focus is only worth setting where F is below roughly 0.8 N; closer to N the gain over the unfocused beam is negligible while the depth of field becomes very long.

If a deeper focus is needed the first remedy is a larger aperture, because N grows with the square of the aperture: doubling the number of elements in the group multiplies the maximum focal depth by four. Raising the frequency also lengthens the near field – N is inversely proportional to wavelength, so it rises in direct proportion to frequency – as far as the extra attenuation in the material allows. Lowering the frequency does the opposite: it shortens N and brings the maximum focal depth closer.

Instruments will happily accept a focal depth beyond the near field and display a focused-looking beam. Nothing physical happens. Always check the requested focus against N for the aperture actually in use, not for the whole probe.

Compression or shear

Worked example

Elements in the active group16
Element pitch0.6 mm
Passive aperture (elevation)10 mm
Probe frequency5 MHz
Wave modeshear
Material velocity3240 m/s
Requested focal depth (sound path)40 mm
One-way wedge path to the group centre0 mm
Wedge velocity2730 m/s
Near field length51 mm
Normalised focal depth (F + wedge)/N0.78
Elements needed for the requested focus15
Rectangular aperture factor k1.322
Wedge path as equivalent material path0 mm
Maximum focal depth in the part (N − wedge equivalent)51 mm

A = 9.60 mm, W = 10 mm, ratio 0.96, k = 1.322, λ = 0.648 mm, so N = 1.322 × 100/2.592 = 51.0 mm. A 40 mm focus gives S_F = 40/51.0 = 0.78, inside the near field. The aperture strictly needed is √(4 × 0.648 × 40/1.322) = 8.86 mm, i.e. 15 elements at 0.6 mm pitch. With direct contact (L_w = 0) the wedge equivalent is 0 and the full 51.0 mm of near field is usable.

Use at your own risk — verify before you act

These calculators support, and never replace, the judgement of qualified NDT and engineering personnel. Results are provided as is, without warranty of any kind, express or implied, and must be independently verified against the governing code edition named in your contract before being used in any inspection, acceptance, rejection, radiation-safety or fitness-for-service decision. By using them you accept full responsibility for how the results are applied; NDT Inspect, its owners and contributors accept no liability for any loss, damage, injury or death arising from their use or from reliance on them. If a result matters to safety, check it by hand and have it reviewed by a competent person.

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