Transfer correction

Sensitivity is set on a reference block, but the component is never acoustically identical to it. Surface roughness, curvature, paint, coupling, grain structure and attenuation all differ, and every one of them costs signal. Transfer correction is the gain that must be added to the reference setting so that the same reflector would give the same screen height in the component as it did in the block.

The usual measurement is a V-path through-transmission with two identical angle probes: set the signal to a fixed height on the reference block, note the gain, repeat on the component at the same probe separation, and take the difference. Because the reading depends on where you put the probes, the measurement is repeated at several positions and averaged, and a positive difference means the component needs more gain.

If the sound paths on the block and the component are not equal, part of the difference is simple beam spread rather than material loss. In the far field a plane reflector loses 20·log₁₀(S₂/S₁) from geometry alone, and that term is removed here so the number left is the real transfer loss. If the material attenuation is known, the extra loss over the longer path — α·(S₂ − S₁) — is removed in the same way; with equal paths both terms vanish. Keep the paths equal if you can; the correction is then zero and the measurement is far more reliable.

The last line is what actually goes on the instrument: primary (reference) gain, plus transfer correction, plus whatever scanning gain the procedure calls for. A transfer correction larger than about 12 dB should not simply be dialled in — it usually means the surface preparation, the couplant or the probe contact needs attention before the inspection is valid.

Worked example

Gain on the reference block40 dB
Gain on the component46 dB
Sound path on the reference block100 mm
Sound path on the component100 mm
Primary (reference) gain40 dB
Scanning gain to add6 dB
Material attenuation coefficient0 dB/mm
Raw gain difference6 dB
Beam-spread term for unequal paths0 dB
Transfer correction6 dB
Total scanning gain to set52 dB
Evaluation gain (scanning gain removed)46 dB
Attenuation term for unequal paths0 dB

The V-path signal needed 40 dB on the calibration block and 46 dB on the component at the same 100 mm path, so ΔG = 6 dB and the spread term is 20·log₁₀(100/100) = 0 dB. Transfer correction is therefore +6 dB. With a 40 dB primary gain and 6 dB scanning gain the instrument is set to 40 + 6 + 6 = 52 dB for scanning and 46 dB for evaluation. With equal paths the attenuation term is also zero.

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These calculators support, and never replace, the judgement of qualified NDT and engineering personnel. Results are provided as is, without warranty of any kind, express or implied, and must be independently verified against the governing code edition named in your contract before being used in any inspection, acceptance, rejection, radiation-safety or fitness-for-service decision. By using them you accept full responsibility for how the results are applied; NDT Inspect, its owners and contributors accept no liability for any loss, damage, injury or death arising from their use or from reliance on them. If a result matters to safety, check it by hand and have it reviewed by a competent person.

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