DGS / AVG equivalent reflector size
DGS — Distance, Gain, Size, called AVG in German — replaces a set of drilled reference blocks with a calculation. Instead of comparing an indication with a machined reflector at a similar range, the response is compared with a plane back wall, and theory supplies the rest: how far the echo from a small disc reflector falls below the back-wall echo at the same distance.
In the far field the on-axis pressure of a circular probe decays as S/(λz). A small disc of area S_r re-radiates like a piston of that area, which makes the disc-to-back-wall ratio 2 S_r/(λ z), or π d²/(2 λ z) for a disc of diameter d. Rearranged, that gives the equivalent reflector size: the diameter of the flat, circular, perfectly-oriented disc that would produce the echo actually observed.
The relation is a far-field one, so the sound path must be beyond about three near-field lengths, N = D²/(4λ). Inside the near field the on-axis pressure oscillates through maxima and minima and no simple amplitude law applies, which is why DGS diagrams are drawn against normalised distance A = z/N and normalised size G = d/D, and why probes are chosen so the region of interest lies past the last maximum.
ERS is a sizing convention, not a flaw size. A real crack is rough, tilted and partly transparent, and almost always returns less than a disc of the same area, so ERS under-states planar flaws and over-states nothing. Codes that accept DGS say so explicitly and require the probe's own DGS diagram, a back-wall reference on sound material, and a transfer correction for surface and attenuation differences.
λ = c / f near field N = D_eff² / (4 λ) normalised distance A = z / N disc echo relative to back wall at the same range: ΔV = 20 log₁₀( π d² / (2 λ z) ) so d_ERS = √( 2 λ z · 10^(ΔV/20) / π ) ΔV = [20 log₁₀(H/H_ref) − (g_ind − g_bw)] − [−20 log₁₀(z_f/z_bw) − 2α(z_f − z_bw)] + ΔV_transfer H = screen height %, g = instrument gain in dB — not the A and G of the DGS diagram
- Far-field relation only — keep the evaluation range beyond about 3 N.
- Equivalent reflector size is a reporting convention. Real planar flaws are rough and tilted and return less than an ideal disc, so ERS under-states them.
- Use the probe's own DGS diagram and effective element diameter; a nominal crystal size gives the wrong near field.
- Transfer correction for surface finish, curvature and attenuation difference between the reference and the component is entered as its own input - a rough or curved component returns less than the reference block, and sizing without the credit under-states the flaw.
Reference: Krautkramer, Ultrasonic Testing of Materials (DGS/AVG method); EN ISO 16811 sensitivity setting; EN ISO 11666 acceptance levels


