Dead element tolerance

Elements fail. They fail as open circuits, as short circuits, and as elements that still fire but at reduced amplitude, and a probe accumulates them over its life. The element check is therefore part of periodic equipment verification, not something to be done only when a problem is suspected.

The generally applied acceptance is that no more than a quarter of the elements in the active aperture may be inactive, and that no two inactive elements may be adjacent. The first limit protects sensitivity, which falls roughly as 20·log10((n − d)/n). The second protects the beam shape: a single missing element is a small perturbation, but a gap of two or more punches a hole in the aperture and raises side lobes, which puts spurious energy at angles the focal law does not account for.

Losing elements at the ends of the aperture is worse than losing them in the middle, because the ends contribute the largest delays and therefore the most steering and focusing authority. A probe that passes the count but has failures clustered at one end will show asymmetric sensitivity across a sectorial sweep.

Whatever the general rule, the number that governs is the one in the written procedure and the equipment verification standard being worked to. Record the element map, not just a pass or fail.

maximum inactive = floor(n × limit% / 100)
inactive fraction = d / n
sensitivity loss ≈ 20 · log10((n − d) / n)

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Notes:
  • Inactive elements at the ends of the aperture cost more steering and focusing authority than those in the middle.
  • Record the element map with the report - a pass/fail alone is not evidence.
  • The 25 percent default and the no-two-adjacent rule are the commonly applied criteria; set the fraction to the value in the governing procedure where it is stricter.

Reference: Commonly applied phased array element acceptance: not more than 25 percent of the active aperture inactive and no two adjacent. Verify against the governing procedure and the equipment verification standard in force (e.g. ISO 18563-3, ASME BPVC Section V Article 4).

These calculators support — never replace — calculations against the governing code edition and your written procedure. Verify results independently before use.

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