Detector pixel size versus IQI wire

A digital detector cannot resolve a feature that falls inside a single sampling element. Sampling theory sets the floor: at least two samples are needed across a feature before it produces a measurable modulation, so the smallest resolvable detail is roughly twice the basic spatial resolution of the system.

Basic spatial resolution is not the same as pixel pitch. A direct digital detector array is close - light or charge is collected within the pixel, so SRb is approximately equal to the pitch. A computed radiography imaging plate is much worse, because the stimulating laser spot spreads inside the phosphor and the emitted light scatters before reaching the photomultiplier. A standard imaging plate scanned at 100 micrometres typically delivers SRb around 200 micrometres; a high-resolution plate does better but never reaches its own scan pitch.

Magnification works in the technique's favour here, and it is the one lever that changes the answer. Detector unsharpness is fixed in detector coordinates, so projecting the object larger divides that unsharpness by the magnification when referred back to the object: SRb_object = SRb_detector / M. The penalty is geometric unsharpness rising in proportion, so the gain only lasts while the focal spot is small enough to keep up.

Convert the object-plane resolution into a wire diameter and the result can be checked directly against the IQI requirement before a single shot is fired. If the finest resolvable wire is coarser than the essential wire the code demands, the technique will not qualify and no amount of exposure will fix it - the answer is a finer detector, more magnification or a smaller focal spot.

SRb_detector = pixel pitch x detector factor
SRb_object = SRb_detector / M
smallest resolvable wire = 2 x SRb_object
sensitivity % = 100 x wire diameter / thickness

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Notes:
  • Detector factors are typical values - measure SRb with a duplex wire IQI to confirm on your own system.
  • The two-samples-per-feature rule is a floor, not a guarantee. Contrast and noise can still hide a wire the geometry could resolve.
  • Magnification divides detector unsharpness at the object but multiplies geometric unsharpness.

Reference: ISO 17636-2:2013; ISO 19232-1:2013; ASTM E2597/E2597M-22; ASTM E2445/E2445M-22

These calculators support — never replace — calculations against the governing code edition and your written procedure. Verify results independently before use.

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