Exposure transfer

The most reliable exposure chart a crew owns is the last shot that came out right. Transferring it to the next joint means applying four independent multiplicative corrections to a known-good time.

Distance follows the inverse square law, (d2/d1)^2. Activity is inversely proportional, A1/A2, which handles both decay between shots and swapping projectors. Film class is the ratio of relative exposures, roughly 3.2 between D7 and D4. Thickness is exponential: each extra half value layer of steel in the beam doubles the required exposure, so the correction is 2^((x2-x1)/HVL).

The thickness term is the one that catches people out. It is not linear. Going from 25 mm to 32 mm of steel with iridium is only 7 mm more material, but at an HVL of 12.7 mm that is 0.55 of a half value layer, a 47 percent increase in exposure. Going from 25 mm to 50 mm nearly quadruples it.

Transfer is valid across a modest range. Push it far and the effective beam quality changes – the beam hardens as it passes through more steel, so the effective HVL rises and the calculation over-predicts. Beyond about two half value layers of change, shoot a step wedge and redraw the chart rather than extrapolating.

Worked example

Known good exposure time10 min
Original source-to-film distance1 m
New source-to-film distance1.2 m
Original penetrated thickness25 mm
New penetrated thickness32 mm
Original source activity50 Ci
New source activity50 Ci
Original filmd7
New filmd4
Isotopeir192
Override steel HVL (0 = use table)0 mm
Steel half value layer12.7 mm
Distance factor1.44
Film factor3.2
Thickness factor1.4653
New exposure time67.52 min

Distance: (1.2/1.0)^2 = 1.44. Activity unchanged, factor 1. Film D7 to D4: 3.2/1.0 = 3.2. Thickness: 7 mm extra steel at an Ir-192 HVL of 12.7 mm is 0.5512 HVL, factor 2^0.5512 = 1.4653. Total factor 1.44 x 3.2 x 1.4653 = 6.7520, so t2 = 10 x 6.7520 = 67.52 min.

Use at your own risk — verify before you act

These calculators support, and never replace, the judgement of qualified NDT and engineering personnel. Results are provided as is, without warranty of any kind, express or implied, and must be independently verified against the governing code edition named in your contract before being used in any inspection, acceptance, rejection, radiation-safety or fitness-for-service decision. By using them you accept full responsibility for how the results are applied; NDT Inspect, its owners and contributors accept no liability for any loss, damage, injury or death arising from their use or from reliance on them. If a result matters to safety, check it by hand and have it reviewed by a competent person.

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