Lead intensifying screens do two jobs at once. Under photon irradiation lead emits photoelectrons and Compton electrons, and those electrons expose the film far more efficiently than the photons would on their own – typically a factor of two to four in speed above about 150 kV. At the same time the front screen acts as a filter, absorbing the low-energy scattered photons produced inside the workpiece before they reach the emulsion. Scatter carries no image information, only fog, so removing it raises contrast directly.

The screen has to be thick enough to absorb scatter but thin enough to let the primary beam through and to let its own electrons escape into the emulsion. That balance moves with energy: 0.02 to 0.15 mm of lead suits X-rays up to 250 kV, around 0.10 to 0.20 mm suits selenium and iridium, and cobalt-60 needs 0.25 mm or more, often in copper or steel rather than lead. Below about 100 kV the emitted electrons cannot escape a lead screen usefully and screens are thin or omitted altogether. Intimate contact between screen and film is essential – an air gap of a fraction of a millimetre lets the electrons spread and blurs the image.

The back screen exists mainly to absorb radiation backscattered from the floor, the wall or the cassette back. Backscatter is undercutting radiation, so it fogs the film from behind and destroys contrast without producing any image. ASME BPVC Section V, Article 2, T-223 requires this to be checked by attaching a lead letter B, at least 13 mm high and 1.6 mm thick, to the back of the cassette. If a lighter image of the B appears on a darker background on the processed film, backscatter is excessive and the radiograph is unacceptable. A darker B on a lighter background is acceptable – that is just the letter absorbing primary radiation.

Worked example

Radiation quality	ir192
Backscatter letter B height	13 mm
Backscatter letter B thickness	1.6 mm
Recommended front screen	0.1 mm
Front screen minimum	0.02 mm
Front screen maximum	0.2 mm
Recommended back screen	0.15 mm
Back screen maximum	0.2 mm

For Ir-192 the ISO 17636-1 Table 2 lead screen range is 0.02 to 0.20 mm, with 0.10 mm front and 0.15 mm back being normal practice. The 13 mm x 1.6 mm lead letter B meets the ASME V T-223 minimum for the backscatter check.

Use at your own risk — verify before you act

These calculators support, and never replace, the judgement of qualified NDT and engineering personnel. Results are provided as is, without warranty of any kind, express or implied, and must be independently verified against the governing code edition named in your contract before being used in any inspection, acceptance, rejection, radiation-safety or fitness-for-service decision. By using them you accept full responsibility for how the results are applied; NDT Inspect, its owners and contributors accept no liability for any loss, damage, injury or death arising from their use or from reliance on them. If a result matters to safety, check it by hand and have it reviewed by a competent person.