ToFD gate start and width

Wave mode: compression

A ToFD A-scan is only useful if the digitising window contains everything between the lateral wave and the backwall, with margin at both ends. The lateral wave arrives at PCS/c and the backwall at 2*sqrt(S^2 + T^2)/c, and both are shifted later by the delay through the two wedges. The gate is then started a little before the lateral wave and ended a little after the backwall.

Starting the gate on the lateral wave itself is a common and expensive mistake. The wave gets clipped, the reference for near-surface depth is lost, and the software can no longer use the lateral wave to correct for probe lift-off or velocity drift during the scan. Procedures typically call for something like a microsecond of clear material either side; check the governing procedure for the figure that applies to the job.

Extending the window past the first backwall is also worth doing. Mode-converted signals arriving after the backwall carry information about flaws near the far surface, and seeing a second backwall arrival confirms that the assumed thickness and velocity are right. The cost is file size and, on some instruments, a lower maximum line rate.

Set the gate from calculated times, then verify it on the actual A-scan against a known thickness before the scan starts. If the lateral wave or backwall does not fall where predicted, fix the setup rather than moving the gate to suit.

t_LW = PCS / c + t_delay
t_BW = 2 × √(S² + T²) / c + t_delay
gate start = t_LW − pre-margin
gate end = t_BW + post-margin
gate width = gate end − gate start

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Notes:
  • Never start the gate on the lateral wave. Clipping it destroys the near-surface depth reference and any lateral-wave-based drift correction.
  • Increase the post-backwall margin if mode-converted signals or a second backwall are to be recorded; they help confirm the setup and the far-surface condition.
  • Verify the gate against a real A-scan on known-thickness material before scanning, and re-check after any wedge change.
  • Wider gates mean larger files and, on some instruments, a lower maximum line rate; check the achievable scan speed after setting the gate.

Reference: ISO 10863:2011 §8 (time base range and recording window); ASME BPVC Section V, Article 4, Mandatory Appendix III

These calculators support — never replace — calculations against the governing code edition and your written procedure. Verify results independently before use.

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